Decided the baja needed a custom headliner. The old one was in ok condition so I made a nice template from it in hardboard.
And the new headliner all stitched up in the same fabric as the rest of the interior. Lovely stuff.
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Finished trimming the front for the nose piece and added some rivnuts to hold it on. The nose fits really nicely now.
Full mockup of the baja front panels this afternoon. I’ve a bit of trimming left to do but it’s just about where I want it.
A very wet day yesterday cycling to and from the workshop.
I did manage to pretty much finish up all the last little repairs to the N/S front arch though. The O/S isn’t as bad as this so shouldn’t take quite as long!
The metal behind the washer bottle panel cleaned up quite nicely and only needed a small repair in the end. Rust treated with bilthamber deoxgel and hydrate80.
New washer bottle panel clamped, welded and ground flush just as my grinder died (new brushes I think).
I stupidly drilled holes in the wrong panel so had to weld the fuel filler recess from inside the boot. About as comfy as it looks!
I had to remove the brake fluid reservoir mount to properly repair the arch. While it was off the car I shot blasted and epoxied it.
All welded back in now.
The ends of the front engine bay panel had rusted through so I grafted in two new ends.
All removed from the car for a coat of epoxy.
A lot of fiddly repairs to make for the front arch.
Seal channel all repaired (made up from about 10 small panels).
Style line for the front wing had rusted through along a big section so used a rear arch repair panel to fix it.
I still need to repair the arch where it joins the front scuttle panel.
Lunchtime trip over to see @nosvw_vw_man to strip the IRS components from this knackered chassis. Came complete with vines, ants and woodlice 😎. Should clean up nicely for the baja.
